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13 hours ago, Jthorneuk said:

this is what im not sure about, but surly nobody puts a 38mm diameter round section on the bottom of their dash?

If the face & underside of the dash/glovebox floor is at approximately 90 degrees then the radius of 19 mm flowing from one face to the other should comply ?  Florin's dash is indeed 38 mm thick at the base, the dash face flows into this wooden 1/2 round profile; covered in 10mm dense foam mat & vinyl.  Examiner at IVA commented on how well this construction complied with the IVA manual.

You appear to have a brilliant method of forming your dash profile, so fit 38 mm wood/MDF/ply & shape all contactable edges to a 19 mm radius.

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